A Manufacturing Process

 

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I) Making clay
II) Making models
III) Shaping dishes
IV) Baking unglazed
V) Making a glazes
VI) Printing under glaze
VII) Glazing
VIII) Baking with glaze
IX) Inspection

I) Making clay

Raw materials

Stocking with materials for a week.

 

Mixture & Shattering

Shattering with water (20hours).

Riddance of iron

Ridding of iron with electrical magnet & sieve.

 

Dehydration

Filter press.

 

II) Making models

Gypsum model

Drying up for 3weeks.

 

III) Shaping dishes

Kneading clay

Kneading on vacuum.

 

Shaping

shaping automatic is 4 units.

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Drying and finishing edge

automatic.

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IV) Baking unglazed

Baking unglazed

800℃,Tunnel kiln(57m,25hours).

 

V) Making a glazes

Material

Stocking with materials for a week.

 

Mixture & Shattering

Shattering with water(3days).

 

Riddance of iron

Ridding with electrical magnet & sieve

 

VI) Printing under glaze

Printing

Printing automatic is 13 units.

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Handpainting & Lining

VII) Glazing

Glazing

Glazing automatic is 7 units.

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Putting in “SAYA”(BakingBox)

Putting in automatic.

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VIII) Baking with glaze

Baking with glaze

1350℃,81mTunnel kiln(24hours).

 

IX) Inspection

Inspection

Taking out dishes from “SAYA”

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